Adept is a company, located in the centre of Auckland, New Zealand, that is considered the leading plastics processing company in New Zealand. It was founded by Murray Fenton in 1969, who developed one of Adept’s most successful products, the Beef Clip, soon after establishing the company.
They use injection
moulding machinery to create new and develop innovative products for the healthcare
and meat industries. What differentiates them from most other plastic product
manufacturers is the innovation and research that goes into each product. They chose to keep in communication with
their clients all the way through and beyond the manufacture of the product. By
maintaining this relationship Adept creates products that are unique to the clients
and can find out the smaller details on how a products actually work when in
use as well as understand individual preferences.
However Adept’s success not only comes from the innovation
in their products but also the close communication that they have with their
technicians and engineers. By having the manufacturing facilities downstairs from
the design department, they can design while understanding the limitations in the
tooling and manufacture.
The manufacturing side of Adept’s company is made up of two different
stages, the development of the tooling (unless they are purchased from outside
companies) and the injection moulding process. After the product has been designed and a CAD
model made it is sent downstairs to the engineers who create the tooling
necessary to create the product. The tools are made from a lump of steel that
is CNC cut to create the negative shape of the product; other machining tools
used are the spark eroder and the wire cutter (which can also be used to create
the tooling).
After the tool is made it is sent to the manufacturing
department. This department is a large warehouse that is filled with robotic
machinery and people, who process millions of plastic products each day. Even
with the millions of products they manufacture Adept is still conscious of the
safety and standards that are required for each product, they can track and
trace any products that are made so that if anything is faulty it can be
recalled or fixed quickly and efficiently.
References:
http://meat.adept.co.nz/
http://www.newriver.co.nz/images/w165/articles/Plastic.jpg
http://pdm.adept.co.nz/images/design/adept_logo_img.gif
http://live.isitesoftware.co.nz/adeptMeat/images/Lamb%20Products/Adept-Lamb-Clip-Lrg.jpg
http://www.lifehealthcare.com.au/media/696955/neozolinekit_238x156.jpg
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Methven is a company in New Zealand that designs and manufactures tap ware, and most fixtures in the bathroom. The company differentiates itself from its competitors by being distinctive in their design as well as understanding the experience behind the product before they manufacture it. The actual manufacturing of Methven products all happens in the New Zealand branch, this allows them to maintain their IP on their design without the difficulty of maintaining several factories at any one time. They design the products and thoroughly test them before they are even put into production.
Methven’s current aims are to improve the shower experience and to create products that last, are environmentally safe and efficient to use. The company is design led, where quality wins over quantity. At the moment the Methven brand (the product with the Methven label) is aimed at the higher market, those who want quality. They target the plumbing industry mainly as they are usually the ones to install the fixtures, so Methven has the aesthetic, function and assembly in mind when they design their tap ware. The company likes to keep well informed in the positives and negatives of their products, talking to their customers about how they could inprove a design and make it easier for them ( the customer) the use or install.
Their current range includes the satin jet and Fast Flow, which has in mind that New Zealand has mains pressure as well as unequal water pressure. The satinjet is a system designed to make the water spray finer and could potentially save money if installed correctly. There is also the twin lever tap which is designed to be energy efficient, as cold and hot water are controlled separately.
In production the taps go through many manufacturing
processes. The first is a sand casting, using a glue and sand mixture. This is
made in the reverse form of the tap to create the empty cavity for the water.
The taps are then cast using dezincified brass in an automated forge system.
Once this is done the taps are left to cool, then trimmed of any excess
material, which gets reused. They are then placed in a rumbling machine, which
used shotgun pellets to roughly smooth the surface of the taps and to knock out
the sand casting from the inside. After that they are then drilled, and threads
are placed on the parts required, as well as being sanded and polished before
moving on to be plated in nickel and chrome, using electrolysis. They also go through a series of chemical and
non chemical dips before being set aside for testing and distribution.
References:
http://www.reece.com.au/new/images/brochures/methvenmaia.jpg
http://selector.com/files/images/42013-129x98.jpg
http://www.ecostoredirect.co.nz/media/catalog/product/cache/1/image/1200x/5e06319eda06f020e43594a9c230972d/f/i/file_3_1.jpg
http://nzexplorer.co.nz/images/product_ads/methven_logo3.jpg
http://www.methven.com/yk-images/8d11ad209e21ac32b3674db2dc2e6c61/hero/tech-banner-satinejt.jpg

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